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Slope your hot room floor with the “Ben Square” sleeper method, and enjoy a water fight in your sauna hot room

Every once in awhile, through sauna building user engagement, I am “wow’ed” with an enhancement to the sauna building methods detailed in my ebook.

User engagement with other sauna builders has allowed me to cross pollinate different ideas and methods.  No ego, but with intent to help the next guy down the road.  And just as with the Zen and Art of Motorcycle Maintenance, we have the author drawing parallels to understanding the mechanics of his motorcycle as empirical learning towards other aspects of life, I have enjoyed discussing different approaches of the nuances of sauna building with others as crazy as I am.

Because my ebook is in Google doc. format (vs. printed), ever once in awhile we pick up on a better way to do an aspect of the sauna build.  And thanks to the non patent process of copy  & paste, I am able to share the enhancement with the next sauna builder coming down the pike.

The Ben Square Sleeper Method is a better way to slope a hot room floor.

With my ten or so sauna builds, I have always run 2x stock through my table saw to create sleepers on an angle through my table saw, sloping down to the drain, like so:

A saunatimes exclusive: firing strips to pitch floor to drain. Prep for durarock and skim coat.

But let’s check out Ben’s sleeper method:

Welcome Ben:

“Like any other engineer, I can’t help tinkering with a good design. Here is a picture of my floor slope method. I will put reinforcements at the durarock edges as well. Pieces are ripped in 1/8″ increments. Reinforcements for the edges of the durarock will also be added.”

The Ben Square Sleeper Method is a better way to slope a hot room floor.

By adjusting our table saw to rip 2x stock in decreasing widths, we create a uniform slope to the drain.

Glue and screw sleepers at decreasing widths to drain

 

Then cut durarock and mark sleeper locations:

Marking sleeper locations on durarock

 

See how an ordained engineer uses a T square to transfer marks onto durarock?:

Transferring sleeper locations with a T square (note mason jar ice water on tile saw so Engineer maintains 38% hydration through process).

And an engineer doesn’t need to scratch his head to think about how to mark sleepers for small durarock cuts:

Holding durarock vertical to get sleepers marked

Now this is a kick ass sloped floor glued and screwed and ready for the vinyl cement skim coat stage:

A perfectly sloped and supported sauna hot room floor, glued, and screwed and ready for a skim coat water seal (vinyl cement repair: sauna building secret #7).

A well built sauna hot room should be such that if kids want to have a hot room water fight, an adult need not have to say “Don’t do that!”

 

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9 thoughts on “Slope your hot room floor with the “Ben Square” sleeper method, and enjoy a water fight in your sauna hot room”

  1. I purchased your guide about 1 year ago, thank you! I was going to use think set on concrete board to create a slight slope for my tile floor. My concern/thoughts with this method would be a leak into the wood fir strips between the wood deck and the cement floor. Reaction or ideas?

    Thanks you

  2. Skim coat your concrete board w/ vinyl cement repair. Then duck board over that. This method has worked well for me for 10 or so sauna builds. Outside of a full slab pour, If there’s a better method, I’d like to know about it.

  3. FYI, I ended up adding additional strips in 1/16″ increments to keep the spacing under 3″. The floor ended up extremely stable. Thanks for writing this up Glenn!

  4. How do you prevent water from seeping into the subfloor at the edges where the dura rock meets the vertical wood wall?

  5. David. Good one. I can tell that you are thinking. That solution is one of the key tricks, and I have it detailed in my ebook. Basically, you rip a 2×6 green and run a 45 angle on it and screw it into bottom plate tight against sub floor. First course of T&G cedar rests on the drip edge, and durarock butts up against the drip edge. Then blue tape the drip edge and vinyl cement right up to the edge.

    You can pour water down the wall and it won’t get up in behind there.

  6. Hello Glenn, why not use cedar boards for the drip edge instead of the green weathershield boards? Thank you. Asaph

  7. i like the question, Asaph. You can use cedar 2x stock for drip edge. For some weird reason, i’m partial to treated (about the only place i’m partial to treated) and i think it may have to do with that spot where the durarock meets the drip edge. This is a potential “wet for awhile” spot. Cedar can handle it, but treated seams like it can take it better/more, if there’s extensive moisture. Good one, though. Your question got me thinkin!

  8. Glen
    This is my first sauna build after moving to the Rockies. I’m unclear whether the drip edge goes on top of the cement board or do the sleepers and the cement board butt up against the drip edge? Do you use silicon caulk around the drip edge? It seems like your Ebook says the drip edge goes on after the foil wrap and after sloping the floor with the sleepers and covering it with the cement board. Is this correct? Ben’s photos look like the cement board and the foil wrap meet. Are they covering the drip board or is it yet to be applied. Thanks in advance. Jim

  9. Jim: there are a couple ways to do this. My extended experience (yes, as detailed in my ebook) is this:
    1. Foil wrap your hot room, tape all seams and ends.
    2. Glue and crew in drip edge to bottom plate along hot room floor perimeter. This will lock and seal the foil, sandwiched against the wall bottom plates.
    3. Glue and screw down your sleepers. Run a course of sleepers tight against drip edge along perimeter of hot room floor (to prep for our durarock sloped floor).
    4. Glue and screw durarock to floor. Butt the durarock against drip edge along floor. Use factory edge of durarock as much as possible against the drip edge. Try to orientate your cut sides for butting against durarock, or shave the cut sides real smooth to help with a tight fit, that seam butted against your drip edge around the perimeter.
    5. Skim coat your floor, being sure to get some of that vinyl cement along the drip edge, sealing off that area.

    You can run a bead of silicon calk around the drip edge if you like. And this is good left brain thinking as this material has expansion capabilities, even more than vinyl cement.

    As we scratch our heads and think about this system, in the context of a water fight in your hot room:
    1. Water running down the walls, will meet the drip edge and run onto your floor, and find its way down the drain.
    2. Water poured on the floor, like a 5 gallon bucket spilled by a clumsy sauna guest, will rush against where the wall meets the floor and go nowhere but will turn around and find its way down the drain via your sloped floor.

    I advanced this system above as I started building my mobile saunas. Theory being that a sauna bouncing down the road, the hot room walls may want to move around a bit, opening up these corners. The drip edge creates a transition from wall to floor, ensuring those seams are sealed well, and permanently.

    And to get more geeky, anytime we have a transition from one medium to another, in this case stone (durarock) to wood (cedar), we have a seam that is vulnerable to opening up. Different mediums expand and contract differently. So, A job is the right job here.

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